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Rare Earths MMI: Toyota Develops Neodymium-Reduced Magnet

Rare Earths MMI: Toyota Develops Neodymium-Reduced Magnet

The Rare Earths MMI (Monthly Metals Index) held steady, notching a reading of 20 for our March MMI.
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Within the basket of metals, Chinese yttrium dropped slightly, while terbium metal picked up in price.
Europium oxide also dropped slightly, while dysprosium oxide picked up an extra dollar per kilogram.

New Toyota Magnet Not Dependent on Some Rare-Earth Minerals

According to a report by Ars Technica, a new magnet developed by automaker Toyota will not be dependent on some key rare-earth minerals.
Toyota announced it had invented a magnet — for application in electric vehicles — that uses much less of the rare-earth mineral neodymium. According to Toyota, it had developed “the world’s first neodymium-reduced, heat-resistant magnet.”
Of course, cost is a major restraining factor when it comes to electric vehicle (EV) growth. Materials needed for EV batteries, like neodymium, are costly, and many battery makers have sought to reconfigure the percentages of metals used in their batteries to phase out more cost-prohibitive materials (like cobalt, for example).
In addition to reducing the use of neodymium, the new magnet also completely phases out two other rare earth minerals.
“The newly developed magnet uses no terbium (Tb) or dysprosium (Dy), which are rare earths that are also categorized as critical materials necessary for highly heat-resistant neodymium magnets,” according to the Toyota statement. “A portion of the neodymium has been replaced with lanthanum (La) and cerium (Ce), which are low-cost rare earths, reducing the amount of neodymium used in the magnet.”
According to the announcement, the new magnet reduces the amount of neodymium used by as much as 50%.

Europium Market to Hit $308.9M by 2025

The global europium market is set to hit a value of $308.9 million by 2025, according to a recent report by Reportbuyer.
According to the report, consumer electronics, automotive, semiconductors, and energy and mining  are the sectors leading the charge in the growth of europium.
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Rare Earths MMI: U.S. National Energy Technology Lab Works on Rare Earth Element Recovery Projects

The Rare Earths MMI (Monthly Metals Index) hit 20 for our February meeting, up from 18 last month. 
Several of the heavier hitters in the basket of metals posted price increases this past month. Yttrium jumped 3.3%, while terbium oxide rose 12.4%.
Neodymium oxide surged 11.3% and dysprosium oxide rose 6.0%.

U.S. Lab Works to Increase Rare Earth Element Recovery

As we mention here every month, China has overwhelming control of the global rare earths market, meaning supply-side squeezes in the country often yield price spikes for the valuable materials used in things from electric vehicles to smartphones.
Unsurprisingly, the U.S. is looking for ways to increase its ability to recover rare earth elements (REEs) in domestic supplies of coal.
According to the National Energy Technology Laboratory (NETL), it is taking steps toward that goal.
“Four rare earth elements (REEs) recovery projects managed by the U.S. Department of Energy’s (DOE) Office of Fossil Energy and the National Energy Technology Laboratory (NETL) have made significant progress in the development of a domestic supply of REEs from coal and coal by-products by successfully producing REE concentrates,” a NETL release states.
The lab has run four test projects in different parts of the country. According to the release, the results of the projects are as follows:

  • Physical Sciences, Inc. (pilot-scale project) achieved 40 percent REE concentration at 15 percent REE recovery using post-combustion fly ash from burning Central Appalachian Basin coal. Field implementation and testing of physical processing technology will occur in Kentucky, with subsequent chemical processing in Pennsylvania.

  • The University of Kentucky (pilot-scale project) achieved greater than 80 percent REE concentration at greater than 75 percent REE recovery using Central Appalachian Basin and Illinois Basin coal preparation plant refuse. The project team plans to implement and test their technology at multiple field locations in Kentucky.

  • The University of North Dakota (bench-scale project) achieved 2 percent REE concentration at 35 percent REE recovery using North Dakota lignite coal. The University will build and test the technology in their laboratory.

  • West Virginia University (WVU) (bench-scale project) achieved 5 percent REE concentration at greater than 90 percent REE recovery using acid mine drainage solids from the Northern Appalachian and Central Appalachian Basins. WVU plans to build and test their unit in the WVU laboratory.

Of course, any new domestic capacity to recover REEs in the U.S. will be met with happiness by domestic end users, who have to pay a fortune for these rare and valuable materials.

Southeastern Alaska Town to be New Home of Rare Earths Plant

According to the a report in Mining News, the town of Ketchikan, Alaska, was chosen to be the new home of a rare earths processing facility.
Ucore Rare Metals Inc. picked the southeastern Alaska town for a new planned strategic metals complex (SMC).
“Engineering and economic studies have confirmed that Ketchikan is our preferred location to construct our first strategic and critical metals separation facility” said Mike Schrider, Ucore’s vice president of operations and engineering, in a company release. “Additional engineering and product specification criteria are being initiated at this time targeting rare earth by-products and primary concentrates from non-Chinese sourced projects world-wide. The intent is also to maintain the processing flexibility and capacity to accommodate ore concentrate from the Bokan-Dotson Ridge Project, once that project has been developed.”
According to the release, among other factors, Ketchikan’s proximity to the container port and rail head at Prince Rupert was cited as part of the locale’s desirability for the new SMC.
“Ketchikan features deep water port, barge-container facilities and direct access to markets in the US and the Pacific Rim by way of ocean vessel, the lowest-cost mode of bulk transport,” the release states. “Ketchikan offers a unique work force, ice-free harbors and is in close proximity to Ucore’s flagship in-situ development project, the Bokan Dotson-Ridge Rare Earth Project (“Bokan”).

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Rare Earths MMI: Global Market Projected to Hit $20 Billion by 2024

The Rare Earths Monthly Metals Index (MMI) held flat for the month, posting a value of 18 for our January reading. 
Reflecting the lack of movement in the MMI value, the basket of metals posted modest price fluctuations.
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Chinese yttrium rose 1.9%, while terbium oxide dropped 0.8%. Neodymium oxide fell 1.3% on the month.

Australian Miner Receives State’s EPA Approval

A $900 million Australian miner received approval from the state’s Environmental Protection Authority (EPA), mining.com reported.
According to the report, Arafura Resources received approval on Friday after a two-year process. The EPA had been considering the environmental impacts of the Nolans rare earths project, the website reported, concluding that those risks at the site could be managed.
According to the report, Arafura estimates the project would create an investment of about $900 million in central Australia.

Global Market to Reach $20 Billion by 2024

The global rare earths market is projected to hit a value of $20 billion by 2024, according to a research report by Global Market Insights, Inc.
“Growing demand for magnets in automobiles, and energy generation will majorly contribute to the growth of global rare earth metals market over the forecast period,” the Globe Newswire release states. “The demand for rare earth magnets is majorly increasing by their consumption in electric and hybrid vehicles, and wind turbines. Increasing focus on utilizing clean and renewable energy is giving a substantial pressure on the electricity providers, to generate energy through renewable sources, which in turn will show a positive impact on the growth of this market.”
Not surprisingly given China’s overwhelming dominance of the rare earths markets, prices will continue to fluctuate somewhat wildly based on Chinese supply.
As for individual metals, neodymium will continue on in its place at or near the top of the rare-earths heap.
“By revenue, neodymium had the highest market share in 2016, with a market share of over 30%,” the release states. “It will dominate the global rare earth metals market till the end of projected period. Neodymium market will grow at a CAGR of 8.2% from 2017 to 2024.”
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